QT10-15 Automatic block manufacturing plant for Large-Scale Manufacturing
- The QT10-15 automatic block manufacturing plant is a complete production line designed specifically for large-scale industrial plants. Operating at full capacity during a single shift, it ensures you can meet delivery deadlines for multiple major local construction sites simultaneously; you won’t have to watch large orders slip away due to production bottlenecks.
- The QT10-15 automatic block making machine features an enlarged frame measuring over 9 meters in length and is equipped with a 67 kW main motor. Its reinforced, heavy-duty frame and hydraulic system are specifically designed to withstand the high-intensity pressing demands of two or even three shifts per day, preventing the machine from overheating and shutting down during continuous operation.
- The QT10-15 concrete block manufacturing plant produces over 10,000 bricks daily—a volume that would be impossible to handle and cure manually. When equipped with a fully automatic lifting platform and palletizing line, the entire high-output production line still requires only 3 to 4 workers on-site. While output has multiplied several times over, labor costs have remained unchanged, keeping the production cost per brick at a minimum.
Core parameter of QT10-15 Automatic Block making machine
| Main Machine | QT10-15 Automatic Block Machine |
|---|---|
| Hydraulic System Pressure | 21 MPa |
| Block Machine Power | 67kw |
| Molding Cycle Time | 15–25 seconds |
| Molding Method | Hydraulic pressure and high-frequency vibration |
| Pallet Size | 1100 × 900 mm |
| Vibration Frequency | 2800–5100 vibrations/min |
| Vibration Form | Platform Vibration |
| Vibrating Force | 67 KN |
| QT10-15 Machine Dimensions | 9350 × 3000 × 2900 mm |
| Control System | Siemens PLC with intelligent touch screen |
| Main Raw Materials | Sand, cement, crushed stone, fly ash, slag |
| Color bricks | Up to 62,000 pcs per day |
| Paver bricks | Up to 42,000 pcs per day |
| Solid bricks | Up to 125,000 pcs per day |
| Hollow blocks | Up to 18,000 pcs per day |
Why choose QT10-15 Automatic block manufacturing plant for Large-Scale Manufacturing
1. 1100 × 900 mm extra-large pallet + 18,000 hollow bricks per shift.
The QT10-15 pallet has a surface area significantly larger than that of the QT8-15 model. Taking a standard 8-inch hollow brick as an example, one mold can press 10 bricks at a time. With a molding cycle of 15–25 seconds, single-shift output over an 8-hour shift reaches 18,000 hollow bricks or 42,000 colored paving bricks. Operating for a full day, its brick output is two to three times that of smaller models, making it ideal for large-scale, centralized production.
2. 21 MPa hydraulic pressure + 67 kN vibration force ensure consistent quality across large bricks.
Many large machines struggle with “uneven force distribution at the edges due to large mold plates, leading to chipped corners.” The QT10-15 automatic bloke maker is equipped with 21 MPa heavy-duty hydraulic pressure and 67 kN platform vibration force. Within just over ten seconds, the powerful compaction force fills every corner of the mold with cement, sand, and gravel. The resulting bricks have exceptionally uniform density and easily meet compressive strength standards when subjected to spot checks by construction companies and municipal authorities.
3. A powerful 67 kW main motor that withstands high-intensity continuous operation.
The QT10-15 automatic block machine is equipped with a high-power 67 kW motor, and the machine’s overall dimensions are 9,350 × 3,000 × 2,900 mm. For large-scale factories, the machine’s stability directly determines monthly profits. This high-horsepower motor, paired with a heavy-duty frame, ensures the machine remains robust and free from frequent breakdowns during long, high-intensity pressing cycles, thereby reducing downtime losses caused by repairs.
4. Siemens PLC-based intelligent central control system for effortless adjustment of various raw materials.
The QT10-15 paver block manufacturing plant is equipped with a Siemens PLC and an intelligent touchscreen. During large-scale production, the cost of purchasing sand and gravel is extremely high, so many large factories mix in fly ash, slag, or crushed construction waste. This system precisely controls feeding and vibration times; even when raw material ratios are changed, workers can maintain stable brick production simply by switching parameters on the touchscreen.
Working process of QT10-15 paver block manufacturing plant
Specification of QT10-15 automatic paver block manufacturing plant
| Application | Production of color bricks, paving bricks, solid bricks, hollow blocks and other bricks |
|---|---|
| Condition | Brand new |
| Capacity | Up to 18,000 pcs per day for hollow block with 390*190*190mm. |
| Voltage | 380/220/440V, customized voltage available |
| Motor | Siemens, Schneider, etc. |
| Raw Materials for Bricks | Sand, cement, fly ash, concrete, boiler slag, mountain powder, industrial waste |
| Automation Degree: | Full Automatic |
| Manufacturer Location | Zhengzhou, Henan Province |
| Certification | ISO, CE |
| Warranty | 16 months |
| Payment Terms | TT and others |
| After-sales Service | On-site installation, commissioning & training; engineers available for overseas machinery service |
| Delivery accessories | Full set of operation manuals, equipment factory test reports |
| Brand | Furein |
| Customization | Custom brick machine solutions available |
| Color | Supply customize, like glue, red, yellow, orange, green or you like |
| Solution | Turnkey solution from drawing to intallation and lifetime after sales service |
Block types and production capacity of the QT10-15 Block Machine
| Type | Block Size | Qty. per Mold | Cycle Molding | Capacity per hour | Capacity per day(10h) |
|---|---|---|---|---|---|
| Color brick | 200*100*60mm | 31 pcs/mold | 18-23 s | 4850-6200 pcs/h | 48500-62000 pcs |
| Paver | 200*160*60mm | 21 pcs/mold | 18-23 s | 3287-4200 pcs/h | 32870-42000 pcs |
| Solid brick | 240*115*53mm | 52 pcs/mold | 15-17 s | 11011-12480 pcs/h | 110110-124800 pcs |
| Hollow block | 390*190*190mm | 10 pcs/mold | 20-25 s | 1440-1800 pcs/h | 14400-18000 pcs |
Frequently Asked Questions about QT10-15 Automatic block manufacturing plant
What are the mandatory requirements for transformers and the facility when setting up a complete QT10-15 fully automated block manufacturing plant?
- QT10-15 Automatic Block Manufacturing Plant Power Requirements: The total installed power for the entire fully automated line (including the batching machine, JS750/1000 mixer, main unit, and palletizing system) is approximately 120 kW. We recommend that your facility be equipped with at least one independent transformer rated between 150 kVA and 200 kVA.
- QT10-15 Automatic Block Manufacturing Plant Site Requirements: The production workshop (covered) should be no less than 500 square meters in area, with a clear height of at least 6 meters to facilitate the installation of batching silos and the hoisting of molds; For the outdoor curing and finished product storage area, we recommend allocating 5,000 to 8,000 square meters to ensure forklifts and heavy-duty trucks can turn around and enter/exit smoothly.
The QT10-15 paver block manufacturing plant produces over 125,000 bricks per day. Can the manual labor for the downstream palletizing and transportation keep up?
Manual handling alone certainly won’t be sufficient, so we recommend that customers purchasing the QT10-15 block manufacturing plant equip it with a fully automatic stacking system. After the wet bricks exit the main machine, they are automatically fed into a lift table. Following curing, a robotic arm stacks them layer by layer into square stacks, which forklifts can then transport directly as complete stacks. The entire QT10-15 block manufacturing plant line, from feeding to finished product packaging, requires only 3 to 4 workers on-site (1 to monitor the central control panel, 1 to operate the forklift for raw material transport, and 1–2 to oversee palletizing and packaging). With minimal manpower, it can support a daily production capacity of over 125,000 bricks.
The QT10-15 block manufacturing plant produces many bricks per mold. Is changing the mold very heavy and cumbersome?
The QT10-15 block manufacturing plant’s molds are indeed much heavier than those of smaller models, but the design includes quick-change interfaces. On-site, you only need a 3- to 5-metric-ton overhead crane or a forklift for lifting. Two skilled workers following operating procedures can complete the mold change in 1.5 to 2 hours. Whether producing load-bearing hollow bricks, solid bricks, or municipal curbstones, production can resume immediately after the mold is changed and the PLC program is adjusted.
Is routine maintenance for a machine as large as the QT10-15 cement block manufacturing plant complicated? Is the failure rate high?
QT10-15 cement block manufacturing plant maintenance is not complicated; the key is to develop good startup habits:
Lubricate the critical bearings with grease before the start of each shift, and use a high-pressure water gun to thoroughly rinse away residue from the feed hopper and mold after the shift ends. Check the hydraulic oil level and bolt tightness once a week.
